Industrial IoT System - Product Introduction
The Industrial IoT system is an intelligent platform integrating core functions such as equipment networking, real-time monitoring and control, energy management, predictive maintenance, and digital twins for water purification equipment plants, food processing plants, cold chain warehouses, and medical gas stations. It enables a highly reliable, low-latency, and scalable multi-protocol, multi-scenario industrial operation system.
GTS Industrial IoT system and platform customization development services cater to numerous clients including industrial equipment manufacturers, operators, environmental water companies, and energy equipment companies. It supports the automation transformation of traditional systems and covers diverse market demands such as edge AI, digital twins, energy consumption optimization, and leasing billing, providing more stable and reliable technical services for diverse industrial scenarios.
Water purification equipment manufacturer
Food processing plant
Cold chain warehousing
Industrial IoT System Development - Existing Challenges
Complex Multi-Protocol Device Integration
Equipment manufacturers follow their own proprietary or international standards, requiring manual writing of protocol parsing and mapping for each device during integration, resulting in high costs and long lead times.
Data Real-Time Transmission and Stability Bottlenecks
Sensors report hundreds of thousands of data points per second, which the infrastructure struggles to support, directly impacting processing accuracy and causing uncontrollable storage costs.
High and Unpredictable Maintenance Costs
Traditional methods rely on manual inspections, failing to enable predictive maintenance and remote processing. They are highly susceptible to failure in the event of unforeseen circumstances.
Security and Compliance Risks
Industrial control protocols lack encryption and authentication. Zero-trust in OT (Operational Technology) becomes the biggest technical hurdle for large-scale IIoT deployment.
Supply Chain and Hardware Fragmentation
With multiple brands operating in mixed production lines, without automatic discovery and hot-swappable mechanisms, each new device requires recompiling its image, increasing annual costs by 20%.
High Barrier to 3D Visualization
With varying device dimensions and coordinates, 2D interfaces cannot simultaneously display internal structures and dynamic alarms, making large-scale visualized operation and maintenance extremely difficult.
GTS Industrial IoT System Development - Core Technology Highlights
GTS provides one-stop customized development services from edge to cloud.
Self-Developed Multi-Protocol Adaptation Layer
GTS's unified industrial protocol adaptation layer + edge gateway with built-in 200+ industrial driver libraries automatically identify protocols and perform online parsing. A zero-code, drag-and-drop configuration interface dramatically reduces the cost and time required to bring industrial equipment onto the cloud.
Edge Computing Gateway + Time-Series Database Acceleration Engine
Edge-side streaming computing preprocesses high-frequency sensor data (noise reduction, aggregation, deduplication), processing 300,000 data points per second. The cloud combines a high-performance TSDB and distributed message queue to achieve million-level write capabilities, ensuring millisecond-level data arrival and stable traceability, supporting high-precision industrial control requirements.
AI Predictive Maintenance Engine and Automated Work Order System
Through cloud-trained LSTM + Random Forest fusion models, it provides 48-hour advance warnings of consumable blockages or bearing wear, automatically triggering work orders and locking parts. This reduces equipment downtime by about 50% and saves roughly 30% on annual maintenance budgets.
Zero-Trust Architecture + End-to-End Encryption
An industrial zero-trust system including device-level certificate authentication, TLS/SSL encrypted tunnels, key rotation, fine-grained access control, and unauthorized access auditing; the gateway incorporates an IEC 62443-3-3 whitelist and certificate lifecycle management, automatically encapsulates industrial control protocols with TLS 1.3, and ensures on-chain audit logs are tamper-proof for 10 years.
Cloud-Based Driver Repository and Hot-Swap Mechanism
The containerized driver pool supports online push of new protocols; adding new devices no longer require image recompilation, and registration and deployment can be completed in as little as 30 seconds. It supports cross-brand automatic discovery, OTA updates, and batch deployment, effectively solving supply chain and hardware fragmentation issues.
WebGL Twin and One-Click 3D
Equipped with industrial equipment 3D modeling standards (coordinate system, material, LOD level) and a digital twin engine that automatically binds data points, a self-developed lightweight algorithm compresses 100,000 component models by 80% while maintaining a frame rate of 60fps. Real-time alarms can be overlaid by dragging and dropping, improving visualized operation and maintenance efficiency by more than 3 times.
For industrial clients, GTS offers customized, one-stop industrial IoT system development services.
For industrial clients, GTS offers customized, one-stop industrial IoT system development services.
Industrial IoT System Development Services - Solutions
We leverage our industry experience to provide customized solutions for different industrial scenarios, addressing real-world business pain points.
Integrated IoT Digital Solution
GTS provided a water purification equipment manufacturer with an integrated IoT digital solution encompassing equipment-side data acquisition, edge computing, cloud management, and business operations. The system integrates core capabilities such as device networking, remote monitoring, sensor data acquisition, early warning analysis, remote upgrades, a visualization platform, and mobile management. It also supports complex industrial protocol adaptation, distributed node deployment, and enterprise-level security protection.
Our team can build full-stack IoT systems for individual equipment manufacturers and provide customized PaaS capabilities for large industrial enterprises, enabling the complete implementation of an enterprise's "intelligent equipment + digitalized operations + visualized decision-making" system.
Dispersed equipment and, difficult customer operations.
Manual maintenance with no fault prediction.
High Entry barrier for 3D visualization.
Supporting batch firmware OTA, automated work orders, and rental billing in one unified system.
Gateway pushes real-time data from 30+ sensors; cloud-based rule engine + time-series database trains predictive models, providing 48-hour advance warning of consumable blockage.
Integrates Three.js to digital twins, displaying filter, pump, and valve status in a 1:1 scale, supporting drag-and-drop view and alarm overlay.
Industrial IoT System Applications - Function Matrix
Comprehensive coverage of core functional modules for industrial IoT system applications
Device Access
Rapid cloud migration of multi-protocol devices.
Real-time Monitoring
Millisecond-level data acquisition and monitoring.
Edge Computing
Local intelligent preprocessing at the edge.
Data Dashboard
Multi-dimensional monitoring and large-screen visual analysis.
Intelligent Alarms
Instant anomaly alerts and closed-loop processing.
Predictive Maintenance
AI-driven preventative maintenance and fault prediction.
Remote Operation and Maintenance
Remote control and firmware OTA.
Asset Records
Full lifecycle management of equipment.
Access Control
Multi-tenant and role-based access control.
API Integration
Open API and system integration.
GTS - Professional Software System Development and Technical Support for Enterprises